At the time of packing products, there are only two types of packaging, one is an RSC box and the other is the die-cut box. A regular slotted box (RSC) is a versatile box with equal sides and flaps. Die-cut boxes are custom boxes produced by die-cut machines, available in different shapes and sizes, accommodating different products and meeting a variety of needs.
Their uses, applications, purposes, and costs differ, and for many reasons. Let us learn about the RCS box and die-cut box and do a thorough comparison between these two finest box types. Let us go!
What Is an RSC Box? Detailed Explanation
Before jumping directly into the comparison and other stuff, why not learn what the RCS box is? An RSC (Regular Slotted Container) is a common box design that is used across various industries. The flaps of an RSC box are equal in length, and when closed, the outer flaps meet at the center.
RSC box style is customizable. You can add pads, and customize size, length, and depth to meet specific packaging requirements. This box is made from recycled corrugated cardboard and produced using eco-friendly methods.
Moreover, RSC boxes are ideal for global shipping due to their durable design, which offers protection during transport. One of the most economical box styles to manufacture, high-quality RSC boxes can be reused several times before being recycled.
Although easy to fold, RSC boxes may need extra tape for affixed structure. The empty space inside requires padding or filler to protect contents. RSC boxes are also customizable with logos, graphics, and colors, making them ideal for brand promotion and premium product display.
What Is a Die Cut Box?
Unlike RSC boxes, die-cut boxes are created using a die-press machine. The machine offers more design flexibility. These boxes can be designed into custom shapes and sizes to accommodate various products.
Die-cut boxes have features like double-padded walls, providing high structural integrity. They are suitable for international shipping for a more robust structure. Die-cut boxes require less tape, which improves ease of use and enhances the unboxing experience.
Plus, they offer greater creative customization, such as logos and interior graphics, offering solutions to all industries like cosmetics, electronics, and many others. With increased features, die-cut boxes are more expensive than RSC boxes.
Read Also: What Is Dieline and How It Works
A Comparison Between RSC Boxes and Die Cut Boxes
What do you think, what box type would be the winner? I would say it depends on the purpose, uses, and needs of customers. RSC box can be a better option for one application and die die-cut box will be the winner for other applications. Want to know in detail? Let us have a detailed comparison between RSC cs Die cut box.
Design:
When it comes to design and shape, RSC boxes have standard rectangular shapes with fixed sizes. Common sizes or dimensions of RSC incl include small (4"x4"x4"), medium (9"x9"x9"), and large (18"x18"x24"). Whereas, die-cut boxes are fully customizable in any shape or design.
Construction and Durability
RSC boxes are made from recyclable corrugated boxes in different thicknesses depending on the flute size. They offer great protection. On the other hand, die cut boxes can be made from various materials such as cardboard, corrugated materials, Kraft paper, or rigid materials. Their thickness varies between 9pt and 24pt, offering freedom to choose the different thickness box depending on the product being shipped.
Assembly
When it comes to assembly, RSC boxes require tape or glue to seal the package. Whereas, die-cut boxes do not require tape always. They come with built-in locking mechanisms, and include tuck-top, sleeve, and die cut mylar bags designs, so no use of adhesive.
Protection
Durability is certain in box types. RSC boxes offer perfect protection to even fragile items, especially during long-distance shipping. However, they require extra packaging materials like foam or bubble wrap to ensure protection. On the other hand, die cut boxes offer better protection and don't need additional fillers, making them a solid choice for delicate or high-value items.
Cost
RSC boxes are simple and don't require complex customizations. So, they are more affordable than die-cut boxes due to their simplicity.
Quantity
When buying, there are no minimum order restrictions for RSC boxes. While die-cut boxes come in smaller quantity options.
Branding
When it comes to branding, RSC boxes have few branding opportunities. They require only stickers or labels. But with die-cut boxes, there are a lot of branding opportunities. You can fully customize the design, and add logos, colors, and branding elements for a more premium look.
Eco-Friendliness
Both types of boxes are made from sustainable and recyclable materials, making them eco-friendly packaging options.
| Feature |
RSC Boxes |
Die Cut Boxes |
|
Design |
Standard rectangular shape, limited sizes; requires fillers like foam. |
Fully customizable shape and size; no need for fillers, secure fit. |
|
Construction |
Made from corrugated materials with varying thicknesses based on flute type. |
Can be made from cardboard, corrugated, Kraft paper, or rigid materials. |
|
Assembly |
Requires tape or glue for sealing. |
Built-in locking mechanisms; no adhesives required. |
|
Protection |
Needs extra packaging material (foam, bubble wrap) for fragile items. |
Custom fit offers better protection; can include inserts for extra safety. |
| Cost |
More affordable, especially for bulk orders. |
Higher cost due to customization and premium features. |
|
Quantity |
No minimum order restrictions; ideal for bulk. |
Flexible order quantities; often available in smaller amounts. |
|
Branding |
Requires stickers or labels for branding. |
Fully customizable with logos, colors, and branding elements. |
|
Lead Time |
Shorter due to standard sizes and minimal customization. |
Longer due to the need for custom design and production. |
|
Eco-Friendliness |
Made from recyclable materials. |
Also made from recyclable materials; eco-friendly. |
What Should I Choose – RSC Boxes or Die Cut Boxes?
So, after learning each and everything in detail, what should you choose? So let us make it simpler.
Personal Choice: Want more luxury and customization, die-cut boxes are the way to go. RSC boxes are more traditional and simple.
Budget: RSC boxes are cheaper upfront, while their shipping cost might be more than die-cut boxes. Whereas, die-cut boxes are costly, but can save shipping costs.
Product Type: What is your product type? RSC boxes are great for shipping multiple items. Die cut boxes are better for single items.
Branding: Branding is the main factor in selecting between RSC boxes or die-cut boxes. If branding is your preference, go for die-cut boxes.
Customer Experience: what do you want how your customers feel about your products? Die-cut boxes offer an enhanced unboxing experience, while RSC boxes appeal to eco-conscious consumers.
Final Answer: RSC Boxes vs Die Cut Boxes
RSC boxes are simpler, have equal-length sheets and flaps, and are available for basic designs. While die cut boxes are customizable in any shape and have more designing and custom printing options.
RSC boxes are perfect for businesses that prioritize cost savings and need a simple, reliable packaging solution for bulk transport. If branding, product protection, and customization are your top priorities, the die-cut box is the answer.
If you want to buy die-cut boxes or RSC boxes around your preferences at wholesale rates and free shipping, contact Your Box Packaging. We offer the lowest cost options, enormous customization options, and a hassle-free packaging experience.
